Aerobic bioprocesses rely heavily on the oxygen transfer rate (OTR) from sparged to dissolved gas. Given the low solubility of oxygen, the choice of mixer impeller configuration plays a crucial role in the design of a bioreactor vessel. This article delves into a series of experiments and computational fluid dynamics (CFD) simulations to elucidate how mixer configuration impacts the efficiency and effectiveness of a bioreactor vessel in terms of blend time and mass transfer.

The performance of aerobic bioprocesses hinges on the efficient transfer of oxygen, a process that is significantly influenced by the design of the agitator within the bioreactor vessel. Through a combination of experiments and computational fluid dynamics (CFD) simulations, the impact of different mixer configurations on blend time and mass transfer efficiency is explored in this article.
For further insights, readers can access the original article in Pharmaceutical Technology’s Biologics and Sterile Drug Manufacturing 2018 eBook, which offers a detailed exploration of the relationship between agitator design and bioreactor performance. When citing this article, please refer to it as authored by A. Strand and N. Courtemanche, titled “Impact of Agitator Design on Bioreactor Performance,” within the Pharmaceutical Technology Biologics and Sterile Drug Manufacturing eBook from May 2018.
The research presented in the article is led by Aaron Strand, PE, a senior research engineer at SPX FLOW (contact: aaron.strand@spxflow.com), and Nicolle Courtemanche, a senior application engineer at SPX FLOW (contact: nicolle.courtemanche@spxflow.com). Their work sheds light on the critical role of agitator design in enhancing bioreactor performance, emphasizing the significance of optimizing blend time and mass transfer efficiency.
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Takeaways:
– The design of agitators in bioreactor vessels significantly impacts blend time and mass transfer efficiency, crucial for optimizing bioprocess performance.
– Advancements in therapeutic and analytical technologies are revolutionizing drug substance testing, enhancing quality and efficiency in pharmaceutical manufacturing.
– Participation in industry programs like the Commissioner’s National Priority Vouchers Program can influence policy decisions and drive innovation in pharmaceutical research and development.
Tags: bioreactor, formulation, automation
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